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Fundamentals of Operational Excellence
S1 - Introduction and Overview
Overview of the Course (3:19)
My Background (2:37)
Lego Exercise Rd. 1 (9:55)
What is OpEx? (1:47)
What is Lean Manufacturing? (6:12)
Why Does This Matter? (7:49)
Section Quiz
S2 - History Of Manufacturing
Lean Isn't New! (2:47)
1700 to 1900 (6:54)
Early 1900's (12:46)
WWII & Post-war Japan (5:51)
Growth of TPS (6:33)
Going Global (6:15)
Leadership (2:46)
Today (5:59)
Section Quiz
S3 - Keys to Lean
TPS House (1:40)
Groundwork & Leadership (8:37)
Foundational Concepts (7:58)
Just in Time (11:04)
Jidoka (7:08)
Customer Focus & Value (3:55)
7 Wastes (14:54)
Lego Round 2 (0:43)
Section Quiz
S4 - Tools to Use
5S System (16:13)
Visual Controls & Visual Management (5:29)
Standard Work (2:50)
Value Stream Mapping & Spaghetti Diagrams (4:02)
Total Productive Maintenance (8:44)
PDCA & A3 Problem Solving (5:24)
5 Why Analysis (3:44)
Production Preparation Process (4:40)
Total Quality Control (11:38)
SMED (Quick Changeover) (4:45)
Andons & Kanbans (7:14)
Yamazumi (Operator Balance Charts) (1:13)
Work Cell Design (1:56)
Lego Round 3 (2:27)
Section Quiz
S5 - Six Sigma
What is Six Sigma? (2:04)
Lean vs Six Sigma (1:45)
Processes and Variation (1:26)
DMAIC (2:20)
Section Quiz
Going Forward
Lego Round 4 (Bonus Round) (2:40)
Recommended Reading and Future Courses (2:15)
Lean Isn't New!
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